Hardwearing Concrete Floor for Toyota Material Handling

Toyota Material Handling, part of CFAO Equipment South Africa, experienced significant business growth over two years, resulting in the need for larger facilities in Gqeberha. To accommodate increasing market demand, the company invested in a purpose-built factory bringing all departments together under one roof.

Given the demands of its operations, the new concrete floors needed to withstand heavy use and provide resistance to impact, oil and battery acid spills. Long-term durability, reduced dusting and ease of maintenance were also important considerations, particularly in the service bays, engineering workshops, battery storage and tyre fitment areas.

Sika recommended Sikafloor® CureHard GL, a lithium silicate-based sealing and crystalline treatment designed to improve the durability and appearance of concrete floors.The treatment penetrates the concrete surface, where a chemical reaction forms crystalline products that fill surface pores and help reduce absorption. It provides additional curing and surface protection while leaving a high-gloss finish.

Key benefits include:

• Improved surface durability and reduced dusting
• Reduced absorption and improved surface tightness
• Enhanced appearance with a light, glossy finish
• Easier cleaning and maintenance
• Solvent-free and odourless application

Sika also supplied Sikafloor® CureHard LI, a lithium silicate liquid hardener and densifier for fresh and hardening power-trowelled or polished concrete surfaces.

Sika representative John Zehmke provided the product and technical support to the main contractor, Rand Civils. Chris Howes Construction was appointed to carry out the specialist application of Sikafloor® CureHard GL

The application was carried out over 10 days in July 2022.

Before applying Sikafloor® CureHard GL, the existing concrete floor was gently cleaned using a mechanical scrubber and water only. The surface was then allowed to dry.

The product was applied using a microfibre mop in two coats, with each coat allowed to dry for approximately 24 hours before the next application.

As Sikafloor® CureHard GL requires specialist application, the work was undertaken by experienced professionals to ensure the correct application and performance of the treatment.

The application resulted in a protected concrete floor with improved surface durability and a smooth, light-gloss finish.

The treatment enhanced the appearance of the new facility while providing a more durable, easier-to-clean concrete surface suited to the operational requirements of Toyota Material Handling.

When asked about the outcome, Toyota Material Handling General Manager, Neil Westraadt, commented: "Yes, absolutely. Besides the great aesthetic look, we are very pleased with the new flooring!"